Financial Justification for Implementing a eForeman 3000™  Production Control System
 Your manufacturing situation
Plant capacity -  number of machines  
Enter your own relevant data into the white boxes and the estimated saving per year of implementing a system will be shown below.
Orders per machine per year  
Average order duration - hours  
 
Available production time per machine per year  
Production hours per day  
Production days per week  
Non productive days (holidays, shut downs)  
   
Total production hours available per year  
   
Average hourly rate per machine $'s  
   
Machine downtime = % hrs/machine
due to:-      
  Technological/process problems % hrs/machine
  Scheduling   % hrs/machine
  Setup/Take out time % hrs/machine
           
 Quality safety factor %      
 Calculation of financial savings & payback
Reduction in down time               Saving per year 
due to:-          
Remedial action to technological/process problem % hrs $
           
Improved planning & scheduling % hrs $
           
Improved productivity % hrs $
           
 Optimisation of machine speeds
Improved machine speed by tighter control % hrs $
           
 Elimination of reruns due to quality problems
Percentage of orders effected % hrs $
           
Assumed percentage saving on staff member/s (data entering) %      
Cost of employment $ per year       $
           
  Total savings per year $
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